Suzuki GS/GSX Fours
Tough old terrors

It was one of these really weird moments. There were seven of
us, each armed with a different era and capacity Suzuki four,
and up ahead beckoned a favourite stretch of open road... One
of the smaller bikes was arguably the fastest. One of the early
GS750's with a turbocharger tacked on! This was run by Eddy who
if he ever spent the same time and effort put in on his bike on
work would be rich and successful. Despite a big, open drainpipe
of a silencer the turbo GS was strangely quiet as it came in on
the power and went into wheelie mode.
My own GSX1100 was one of the last models made, was mildly tuned
and lightened. Because the GS's turbo wasn't capped it could be
taken to the point of self-destruction... in fact, total disintegration.
If the owner wanted to risk that level of disaster he could outrun
me, but there was so much time, money and effort involved in the
bike that he rarely chanced the motor to that extent. So, on a
good day, I was top dog! Woof, woof!
The GSX was a machine mired in both excessive power and torque
but the midrange turbocharged punch of the GS had the legs on
it, needing much undignified gearbox work. Luckily, the gearchange
- as with most Suzuki's of this era - was still relatively slick
and free of false neutrals. Even so, the GS750 owner regarded
gearchanges with fear and loathing, knowing that a single false
neutral would let the turbo blow the engine into a million pieces.
To put the meatiness of the turbo into perspective, a decent bit
of drive chain lasted only 1500 miles.
These bikes are hardcore hustlers, can keep ahead of the pack
but both can loiter with intent when riding amongst our slowing
moving brethren or when the cops decide to do their nuts. George
owns the most immaculate bike, a totally stock GS1000, right down
to its wimpy shocks, forks and triple discs. George loves to polish
up the GS to a mandatory-sunglass shine but he's also good in
the corners despite the bike's lack of prime suspension. Comes
down to the fact that he used to do a bit of production racing
in his misspent youth. Not one to be underestimated, is old Georgie.
On one occasion, by cunning use of line and position, George sent
Eddy's turbo special all crossed up and on its way to oblivion,
but the nutter gave her maximum stick at the crucial moment and
the GS pulled out of its suicide track with a maximum slide and
wild old howl. Later, Eddy tried to put his front wheel on to
the GS1000's pillion perch - at 80mph! The first time I've ever
seen George look seriously frightened.
Another wild card is Brian's GSX750, which runs to hot cams, ultra
loud pipe (a degutted Motad, if you must know) and some flatslide
Mikuni carbs off a race GSXR750, along with much modded ports
and valves. Admittedly, the bike's a bit reluctant to run below
seven grand and above that, in town, just about every police officer
and citizen within a square mile goes berserk! On the other hand,
it'll do more than 140mph on a long straight.
With much modded suspension, this is probably the best handling
of the bunch, though its rider's technique leaves quite a lot
be desired. Especially if you're a cager coming in the opposite
direction and find a motorcycle on the racing line rather than
the correct side of the road. He reckons that the loud exhaust
gives all the warning that the car drivers need to keep out of
the way.
Brian isn't an ace mechanic, experienced any number of blow-ups.
His greatest achievement was tangling all sixteen valves! He always
has a spare engine, often two, that he works on, so can be up
and running in less than a day if disaster does strike.
Apart from blowing up his motor, he also likes to hit things but
he hasn't managed to bend the frame yet, which must mean it's
pretty tough. Bent forks and wheels are just an excuse to upgrade
to better quality stuff, which is pretty easy when you consider
that the stock suspension wasn't much cop to begin with and wears
poorly. There's so much mass that decent suspension is mandatory.
The twin front disc brakes have their moments but caliper rot
and lack of power when ridden to extremes means it's easy to end
up as dead meat when the going turns dangerous. Last I heard,
the GSX was running a front end off an 1200 Bandit, which judging
by the angles of lean Brian could achieve suited the bike very
well, indeed.
This was in direct contrast to the GS850GT shaftie, a bike that
I actually had the pleasure of owning for a short time. A very
short time. I found the combination of excessive mass, slow turning
and shaft drive churning added up to an instant heart attack in
corners. The way the other lads liked to cut each other up left
no room for a slow moving slug like the GS850. Its most surprising
attribute, total longevity and indestructibility, having now trucked
along for 112000 miles and being currently in the tender hands
of Gerry who wants to major in rat biking. Being totally broke
he doesn't have much choice in the matter.
Then there are the trio of Kat's - 550, 650 and 1000 owned by
Mike, Martin and Doug respectively. Who knows what fantasises
ran through their minds when they opted for the still modernly
styled Kat's but they don't work so well in our fast company.
But then most bikes of this era don't.
The 1000 has the power but the handling can turn really dire on
a whim. It was frightening enough observing the antics of the
wheels from a distance - were they actually connected together?
From the saddle it was a whole new deal, with bars that tried
to slam-dunk their way out of my grip and an almost histrionic
need to head towards oncoming cagers. They saluted the antics
on their horns whilst my mind stalled dead - back off, throttle
through it or loosen my grips on the bars? Sod knows, so I just
grabbed all the available brakes and fought my way down to a speed
that was less likely to kill me.
In contrast, the smaller Kat's are totally glued to the road,
the 550 being exemplary even on worn suspension and tyres. But
slow? The not so little 550 could barely chug its way up to the
ton-ten, didn't really want to do more than 90mph. The 650 had
a bit more blood and guts but some looseness in its shaft drive
meant it always felt like it wanted to go into a self destruct
act. Churn through that nonsense, it would put an honest 120mph
on the clock. Tolerable, especially if your licence was about
to enter never-never land... most of this motley crew hadn't registered
the bikes in their names so didn't really worry about the speed
cameras.
The 550 Katana, in bright red, with glowing chrome, was definitely
the prettiest of the bunch. And the slowest. Even the rat GS850
will run it into the ground - literally, on occasions, when the
handling on the bigger four gets out of hand!
The shaft driven bruiser can take on a rather frightening aspect,
its huge mass grinding along the highway with an excess of (rotted)
exhaust noise and a ringing top end (started around 79000 miles!).
It weaves and wobbles all over the place, even though the suspension
was upgraded about 40,000 miles ago (stronger fork springs and
Koni shocks).
Figure chassis bearing life of less than 10,000 miles, once a
little wear gets into the components the looseness is rapidly
amplified. A GS850 running worn steering head or swinging arm
bearings is not a pretty sight - rather on the same level as a
charging rhino. Gerry couldn't give much of a damn, not having
a lot to lose...
He has an infamous penchant for playing chicken with cagers in
suburbia. The crazed blare of the engine in second gear helps
things a lot, most drivers intimidated even before they have set
eyes on the bike. Itself, not a pretty sight. The matt black finish
matched to several layers of ex-army gear on the rider - well,
his brother used to be in the army. His one remaining ambition
is to mount an imitation machine gun on the petrol tank - at least
he claims it's a replica, no real knowing with clowns like Gerry!
Just occasionally, Gerry gets things seriously wrong. Once, he
tried it on with a Transit van which didn't budge an inch. He
ended up going into the pavement on the wrong side of the road.
The front wheel hit the kerb at a dangerous angle, sending the
bike into a dervish dance that almost broke his legs before he
sorted it out. The cracked up kerb testament to the inherent toughness
of the ancient Suzuki.
Given that the brakes barely work and that the faster it goes
the more determined it becomes to stick to its chosen line, Gerry
rarely played chicken on the open road. The bike would probably
survive but the ensuing carnage turn Gerry into a walking vegetable.
Some people think that extended exposure to the GT has already
got him halfway there.
Though I don't usually like to admit it, much of the inherent
GT's instability has been passed on to my own GSX11. It's a pretty
good bike when everything is up to scratch but let just one element
get a bit too worn, the handling can degenerate rapidly. On one
200 mile saunter, it went from feeling very solid to twitching
and shaking coming out of each and every corner.
I ended up grappling with the bars on several occasions, had to
go easy on the power. That was a perennial problem, anyway, because
its excess of horses would wheelie the front end without much
effort, resulting in a total absence of any controllable steering!
I eventually pulled over, kicked the front tyre in the search
of an easy answer, and when that didn't work checked out the tyre
pressures, because the bike only held on to its stability within
a narrow band of tyre pressure. That was okay but I thought I
could detect a bit of looseness in the forks, so tightened down
the steering head stem a tad.
This turned out to be a very bad move as the bearings were notched,
causing some really dangerous speed wobbles at as little as 60mph.
I backed off the steering head a touch, was able to make it home
in one piece. Taper roller steering head bearings work extremely
well but only after they have been set up to perfection with regards
to steering head stem tension. Get it slightly wrong, the front
end feels far too loose or heavy.
When I bought the bike it came with Ferodo pads, Goodridge hose
and a pair of skimmed discs. For most of the time the front stoppers
were adequate, but nothing exceptional. I soon upgraded them to
GSXR calipers, which had so much more braking power I thought
I was riding a whole different motorcycle. One that majored in
the good old cut and thrust.
What I didn't realise at the time was that the skimmed discs were
heavily distorting under all the new power, eventually cracking
up. Fortunately, the desperate noises and lack of power warned
me before the brake had a chance to fail at speed. Doesn't bear
thinking about, 500-odd pounds of GSX11 ploughing into a cage
or bus.
GSXR discs were adapted on to the GSX wheels and all was well
with the world. For a while. I've never come across an old Suzuki
four with discs that were anything other than finicky, some suffering
from a disturbing lack of feedback, others fading when the going
got tough. Combining components from various models is a bit of
a cult amongst owners, GSX11 calipers being a particular bugbear
as they don't provide enough leverage.
I don't know how it happened but I even managed to split the right-hand
run of Goodridge hose, brake fluid spraying everywhere and the
front brake doing a runner just as I wanted to pull up for a busy
London junction. Catastrophic brake failure all too common amongst
our pack. The GSX has scads of engine braking, also makes a lovely
howl on the overrun. The back disc was never anything more than
a fairly remote back-up, but we managed to skid to a halt a mere
yard over the white line. The cagers didn't appreciate the near
miss!
At least the engine has been amongst the toughest. The totally
indestructible one's the little GS550, which could survive for
a 100,000 miles, or even more, with little other than the odd
oil change. Its toughness came from sharing many components with
the GS750, reflected in the GS550's excessive mass. A combination
that doesn't add up to a lot of blood and guts on the road, even
when the full complement of 54 horses is on board. A little bit
of clutch rattle at tickover is normal, should disappear when
the mill's revved.
The GS750, in stock form, is thought the most useful of the whole
GS range. Having much of the 550's handling stability and lots
more performance, 125mph against 110mph and plenty of high speed
acceleration. The 750's engine problems are mostly down to neglect
of the top end, the exhaust valves being the weakest element.
Once some serious tuning's undertaken, especially stuff like the
full-on madness of a turbocharger, the 750's bottom end can break
up, but it does need some very serious abuse to achieve that.
Clutches are prone to explosion when subjected to lots of wheelies
and Eddie has even broken up the whole gearbox when he went totally
mad! He has these insane moments, much to everyone else's amusement
(including his bank manager).
Both the GS650 and GS850 have a bit of reputation for top end
problems - valves, cam lobes and even the usually excellent automatic
camchain tensioner can stick. Weak piston rings are also not unknown
and it's possible to seize either engine at speed.
Somehow, Gerry's 850 mill has escaped this fate, despite both
of us trying to destroy the motor at various times. Perhaps an
easy early life or wisely run in or the luck of the draw with
all the production tolerances running the right way. I suspect
most of the 850's were neglected something rotten, suffered accordingly,
whilst the 650 Kat was the kind of bike that was thrashed by ageing
youths (that's us, folks!). The shaft drives tend to wear, go
very loose, but don't actually fail. Overengineered, I think they
call it.
The GS1000, perhaps because of its sometimes beastly handling
at speed, usually survives well because few people are really
able to thrash them. It's most likely to ruin its clutch and beyond
60,000 miles I've come across a couple that have had rat-like
gearboxes (a useful way to check out if the mileage is genuine).
Heavily tuned examples usually suffered from extensive crash damage
and can blow their crankshafts.
The GSX750 and 1100 can be as long-lived as the GS's but they
do need much more regular maintenance sessions, especially as
regards the 16 valve heads. Neglect them, you're in trouble. Simple
as that. The engines smoke heavily on the overrun when there's
valve trouble, as well as making a lot of top end noise.
Don't know why, but about half the GSX750's I've come across have
needed extensive work around 55-60,000 miles - new valves, rebore,
camchain etc. A few have made it through the 100,000 mile barrier
without any work. Again, the 1100's are so meaty that few people
managed to thrash them. Certainly not if they were running to
the earlier twin shock set-up which unless upgraded could turn
very vile in the corners. On the straights, as well. The front
end on the later mono-track varients can turn very light and flighty,
causing more accidents.
As well as sometimes finicky valves and camchain tensioners, look
out for dodgy clutches and the final drive bearing gone all slack.
You also have to know what level of vibration's normal on the
1100, worn ones becoming a bit frenzied after 7500rpm. My own
hit a patch of buzzing between 5500-6000rpm, which coincided with
a hole in the power output, but this has always been there, hasn't
gone any worse over time. Some bikes have it, others don't.
I've know two Kat 1000's go down from engine problems in less
than 50,000 miles, they seem to run very hot, warping internal
components which leads to high speed seizure or the valves trying
to coalesce with the pistons. Total engine write-offs not unknown.
Early versions of big Kat's suffered from very temperamental carbs,
along with other GSX motors needing relatively frequent balancing
sessions. Way out of balance carbs can contribute to heavy vibration,
a useful bargaining point if you're sure it's the carbs that are
at fault (and the vendor doesn't know the cause). Because of the
big Kat's brutal handling, redone cosmetics can hide serious frame
damage, the subframe, for instance, quite likely to snap off if
you try to straighten it.
A common problem with all GS/GSX fours is the exhaust system,
which basically rots away merrily as soon as it's fitted! Even
OE replacement systems are shorter lived than the stuff that comes
on the bike which can last for half a decade. Lack of out of town
riding can contribute to early demise as it fails to blow out
the condensation that collects during town riding.
The GS series can take most stuff available in the breakers, any
silencer of a vaguely similar length will do just fine. Try that
lackadaisical attitude on the GSX series, you'll end up with holed
pistons and/or very poor running. Even something decent like a
Motad often needs a carb upgrade when fitted to a GSX750 or 1100,
but at least there's a vague approximation to the engine's characteristics.
One four into one I tried (which had better remain nameless for
legal reasons) really did for the power output. I spent a small
fortune on replacement jets and freer flowing airfilters to little
avail. Even the local engine guru, equipped with a dyno and decades
of experience, gave up in disgust. He could either get a wacky
top end or lumpy low down torque but not both together.
In the end, the four into one's 'silencer' was dumped and a stock
GSX can fitted. This worked exceptionally well, all the original
low end torque with a bit of extra go at the top end. As well
as pushing the fuel closer to 50mpg than 40mpg. The GSX11 had
always been exceptionally frugal for such a big, fast motorcycle.
Don't know why, in fact it was better than most 750's.
Of this motley bunch, though, the little Kat 550 came out on top
with an easy 60mpg, often better yet. The worst was the tuned
GSX750, often down to less than 30mpg, running as expensively
in town as on the open road.
The new exhaust allowed me to break through the 150mph barrier,
which was a lot better than the tuned GSX750's 140mph (the last
10mph of which needed an excessively long road - the M1 was ideal
but the plod didn't concur) and even had the turbo GS750's owner
cursing. Theoretically, he could go faster but the price might
well have been total engine disintegration - no fun at that kind
of speed.
To be honest, none of the bikes capable of speeds in excess of
120mph could be described as being brilliant in their stability.
Bad road surfaces could lead to some wild wobbles but there was
no predicting which bike would be susceptible to which road surface,
other than to say that the 1000 Kat usually let loose first. Made
for interesting times - just as well none of us were Chinese,
wasn't it?
The other well chronicled GS/GSX problem was alternator burn-out,
in turn leading to all kinds of electrical nastiness. Some reckon
that it's down to lack of oil changes, overheating the engine
in turn, which burns out the wiring. This is unlikely, I've known
many GS owners who have suffered from alternator demise who have
done very regular, as in 1000 mile, oil changes. Neither have
they particularly caned their machines. Other riders who have
gone into full neglect and thrash mode haven't had any problems!
All kinds of theories but I reckon that it's just down to substandard
components, more so in the GS than GSX but advanced age and mileage
does for them all in the end. Often, just one of the alternator
coils burns out first, allowing the bike to run okay without the
lights but not up to keeping the battery fully charged in the
night. On the GS it's a relatively old fashioned system, with
the alternator coils coming in as the lights are switched on.
If one coil burns out it's possible to swap the coils around so
that the battery still charges with the ignition on and lights
off.
The old cure used to be a rewound alternator, Superdream rectifier/regulator
and lots of lovely new wiring. Worked jolly well, at least for
the smaller models, the bigger stuff could overload the Superdream
components.
Nowadays, secondhand Superdream bits are rare. No-one's going
to bother fitting the original stuff, wiring in components meant
for a car alternator is the cheapest way out, a few quid rather
than hundreds. Worked fine on my bike, although the turbo GS almost
went up in flames at one point. Some of the wiring fell apart
and shorted out - all those G-forces!
You won't find any of the GS series with the original wiring...
well, you might, but it won't run very well if at all. At this
kind of age the insulation falls off and the switches short out
- a good definition of trouble! The GS650 Kat, for instance, had
to be towed about twenty miles when the fuses blew and even a
nail threatened to melt as the wiring burnt away. Most people
end up doing a wire by wire replacement and fitting switches off
something vaguely modern. You won't find a stock headlamp or horn
on any of these seven bikes, either, for the simple reason that
they are all crap.
Any used bike you can find problems, and its says a lot for these
old Suzuki's that they are still hard ridden on the road and can
be kept going, for the most part, on a fairly strict budget. Do
something mad, like add a turbocharger, the expenses and complications
add up... the buzz of the power coming in is addictive but then
so are young women... and I can't afford them, either.
In fact, with all the plumbing plus the huge turbocharger unit
the GS750 probably weighs in at even more than the unlikely 550lbs
of the GSX1100 - built to last, see. We occasionally let this
guy with a GSXR1100 ride with us, and it's a bit embarrassing
to be nowhere in sight through the faster bends, though the power
difference isn't that noticeable on the motorway.
Even our crazier riders, who don't mind turning their undercarriages
into grinding-angle, can't stay with the GSXR which has disarmingly
modern dynamics - it's mostly down to the radical difference in
the amount of mass that the machines carry, which in turn allows
all kind of trick steering dynamics.
That isn't to say that an excess of fun can't be had on the older
fours. Back to that wild day when the seven of us were out and
about, ready for serious mayhem as the tarmac stretched out before
us. Strange things happen to a group that has often ridden together,
we like to toy with each other, hold something in reserve so that
a surprise, or two, turns up.
This time around the GS550 Kat had sneaked to the front, using
its relative cornering agility to make it to the head of the pack.
As the straight gained supremacy we were all hollering on his
tail, but gave him a few moments to see if he could break through
the 110mph barrier. Never seen a 550 do more, nor its engine blown
up in anger, but there's always a first time.
At this point the turbo's boost cut in, the GS750 taking off like
a missile, almost seeming to create a vacuum in its wake, the
sheer displacement of air causing eddies in the summer heat haze.
I wasn't having any of that, cut down two gears and charged after
Eddy. The tacho needle buried itself deep in the red, the exhaust
howl threatened to blow my eardrums and I had trouble holding
on to the bars, which in turn were threatening to go twitchy.
Still, Eddy's numberplate was turning smaller. What the hell had
the lunatic been up to? Finally, as the speedo touched 135mph,
I began to gain on him. By then we were both down on the tank,
living on limited vision and excessive adrenaline. At exactly
145mph I edged alongside, gave him a sideways glance but no way
I could actually move my head under all the wind pressure.
He seemed to wink at me, started to accelerate - hard! - away!
I wrung the GSX's neck all the way, right into the red, churning
vibes from the final drive threatening to disintegrate it and
bike beginning to feel like it was coming apart in my hands. Naw,
can't hold it any longer. I had the last laugh, a trail of smoke
out of the GS750's exhaust, maximum turbo boost bending the valves
- again. Motorcycles, I love 'em!
I.P.