Classic Honda Twin

Honda CB450's have had a mixed press. Some of this based on ignorance,
some based on the variable quality of the machines that have survived
and the rest down to the idiosyncratic nature of the beast. In
the mid sixties it was certainly state of art, compared to the
vibratory, unreliable and oily British twins. It also revved to
heights that would've left your average British twin a pile of
wreckage.
Its chassis was standard fare for the era, conventional more in
a European sense than Japanese, whose machines up until then had
been rather oddly styled with the possible exception of the CB72/77
Dreams, which were the first Hondas to edge away from a shape
that was defined by sharp angles and squareness. In fact, in the
early sixties most people bought Hondas because they were different.
The DOHC motor defined the design. In the mid sixties engines
that wanted to rev to 11000rpm basically didn't exist in large
vertical twin capacities, due to valve float. Honda's way around
this was to throw away conventional valve springs, replacing them
with torsion bars. As these were operated via rockers that also
lowered the effective mass of the valve-train. Just to be awkward,
the camshaft lobes acted on another set of rockers which in turn
operated the valves. The clever part being that the rockers themselves
were set on eccentric shafts that could be rotated to alter the
valve clearances.
All that added up to a lot of mass held high and an excess of
precision machining, the tolerances so fine that matched sets
of valve-gear were fitted. So expensive that it was never repeated
in any other Honda model, save for the stroked CB500T, where production
engineering economies meant it never matched the success of the
earlier 450cc version and often died an early, not entirely unexpected,
death.
A lot of people had bad experiences with secondhand Black Bombers,
most of that down to two things. Engines where the valve-gear
had been mixed up and thus mismatched. And people who insisted
on revving the engine harshly from cold before the motor had a
chance to circulate sufficient oil to the top end. Either could
prove disastrously expensive and turn a bike that was basically
well designed and reliable into a liability.
Considering that some bikes are nearly 35 years old, and that
the most recent CB450 is a quarter of a century babe, the few
bikes still on offer on the secondhand market are very variable,
both in price, originality and quality. The Japanese classic brigade
also distort things a little but have never really managed to
define the market; those who demand British-bike style
prices usually end up waiting years to find a buyer. Pay silly
money, chances are you will never get it back.
The early model had the classic rounded styling, 43hp (at 8500rpm)
motor and four speed gearbox. The later bikes had an extra ratio
and two more horses but lacked the edgy power delivery of the
earlier model, which true to many Honda ranges defined the classic
status of the breed. The 43 horses at 8500rpm a bit misleading
because it didn't stop the engine revving to way beyond 10,000rpm,
those of an adventurous disposition able to hit twelve grand in
second! No way to treat what is now a venerable classic .
That added up to an easy 90mph cruising pace in fourth gear, with
another 20mph in hand for putting cagers in their place, though
ton-plus performance was dependent on external conditions and
the rider's willingness to kiss the cute combined tacho/speedometer.
Because the pistons moved up and down alternatively there wasn't
any primary vibration but a fairly strong torque reaction along
the crankshaft, mostly manifested in low rev shakes. With the
5000rpm plus power outpouring came much improved smoothness, way
beyond what British twins of the era could muster.
The relative roughness at lower revs was probably off-putting
to people who test rode the bike, expecting things to get worse
at higher revs rather than better. The tall, top heavy motor also
failed to instill the feeling so prevalent amongst British twins
of instant security, though it also lacked the inherent terrors
of many later Jap bikes (Kawasaki triples, XS-2, etc). A retail
price not far off that of a 650 Bonnie, then considered prime
meat, added to the likelihood that the punters would look elsewhere.
Honda had the CB750 four to come, which would eclipse the purity
of the earlier vertical twin's engineering.
By modern standards, compared to, say, a new Honda CB500N, the
450 feels incredibly rough, more like someone had fitted a diesel
lawn-mower engine into a rough approximation of a motorcycle frame.
Vibration, finicky controls, suspension that lets through every
road bump and a riding position that combines forward pegs with
narrow, rumbling bars.
Ride the Honda for a little while, most of the intrusions gradually
fade into the background; swapping back to a modern bike makes
the latter feel sensationally smooth and sophisticated. Any bike
with any amount of mileage on it will have a pretty nasty clutch
and gearbox. The former has an excess of drag in town riding,
the latter is just plain poorly designed once some wear gets to
the selectors. Those used to sixties Hondas will know the score,
newcomers will learn some new curses! Call it a learning experience,
the box can be mastered eventually.
On the gearbox, one particular trick is for the clutch pushrod
to start leaking oil. This is situated right next to the final
drive sprocket - if the chain breaks it hammers the pushrod which
in turn ruins the oil seal, although the seal can just wear because
of all the debris thrown off the chain on to the pushrod.
Honda eventually changed the clutch design but not until the late
seventies. Actually, if the chain breaks it can whiplash the back
of the engine crankcase, some clowns repairing the cracks with
Plastic Metal which then falls out! Even welding is a bit dubious
as it can distort the crankcase, leading to all kinds of interesting
internal problems.
Either this or the leaking pushrod seal can drain the engine of
lubricant with disastrous consequences. Because there are lots
of roller bearings in the bottom end, it can run until the last
drop of oil's disappeared - by which time the whole top end is
most definitely dead.
There are a couple of other things to look out for on the lubrication
front. As the engine ages the oilways can gum up, restricting
the amount of lube that circulates. There's also a gauze filter
tucked away behind the rotary oil pump that also gums up if totally
neglected (you need a special tool to get to it so it's very rarely
done even during fairly major engine strips).
Oil changes need to be done every 500 miles even when using the
best quality 10/40W lube. An early warning sign of trouble comes
from the magnetic sump plug picking up metal debris! 500 miles
also means a full service - valve clearances (an annoying amount
of precision needed), points' gap, ignition timing, carb balance
(can be done by ear) and camchain tensioner tweak (weak bolt that
can strip its thread).
Neglect all this maintenance hassle, performance drops and vibes
increase, though it doesn't do much damage to the motor until
the valves tighten up and burn out (takes about 5000 miles).
Generally, these are tough engines that thrive on revs and even
abuse, even at their great age. I know some rider's who treat
them with kid's gloves, actually ride mostly in the lower rev
range, which gives out the most vibration - surely not very good
for the engine? No, they definitely need a bit of stick.
Unlike most British Iron of the same era, they are actually up
to modern motorway speeds. Well, as long as you put some time,
effort and money into upgrading the chassis. At 410lbs it was
a bit heavier than rival Brits but that heftiness is readily apparent
in things like the steel mudguards and seat base. It takes an
awful lot of time to rust them to a state where they can't be
salvaged.
The frame is strong, the geometry fine once used to the slightly
top heavy feel. The suspension wasn't firm from new but doesn't
wear that badly with age. The rear shocks the most obvious area
of concern. Girlings go down well (but go for heftier ones than
specified as they are supposed to fit the much lighter CB350K's
as well and don't exactly transform the bigger twin).
The front end's a bit of a mixture. The TLS front brake good for
a couple of fierce stops a day, can twist up the forks, but then
it starts to fade a little. There are any number of ways to improve
the forks but the effort probably isn't worth it, compared to
a hit on the breakers where a relatively modern front end can
be found. Hard to find anything worse than stock.
Thus equipped, aided and abetted by some modern(ish) Avons, the
CB450 can be slung around as well as the latest CB500 twin. Perhaps
not much of a compliment but that's Honda own fault for failing
to be leading edge, any more, in vertical twin design. More shame
on them as in every sense they invented the modern breed back
in the sixties.
Interesting performance, adequate handling, easily modded riding
position to suit the rider's taste (the OE saddle more comfy than
many minimal modern efforts) and an engine that shouts character
in the same way as those hordes of classic Brit's, without most
of their mechanical infidelity. Add in prices that are much more realistic than the classic British
stuff.
Conclusion: don't be put off by the initial riding impressions,
make sure the engine is mechanically quiet (amazingly so at the
800rpm tickover) and if you find one that is in good fettle go
for it. But bear in mind that spares are both rare and expensive,
and that the motors can turn finicky if they have been long neglected.
Terry Davis