Suzuki 1100 Kat
Classic low
miler

I bought the Kat in the midst of the last recession. Some Hurray
Henry had bought a new one with the aim of selling it as an immaculate
classic some time in the future. The clock read a mere 900 miles!
He was short of money, obviously not too amused to have to deal
with scruffy bikers. It was plain from the pillion test ride that
he didn't have a clue how to ride a big bike. After some haggling
the bike was mine for a bargain price!
Riding home, without insurance or an MOT, I kept the big four
in check - it wanted to hurtle forwards, break the ton barrier
in the blink of an eye, but the consequences of police attention
didn't bear thinking about. There was plenty of power at the bottom
end but slightly annoying secondary vibration around 3000rpm gave
the hint that the motor wanted more throttle. A brief sortie to
seven grand gave a glimpse of the massive kicks that were in store!
The legal side sorted, I headed for the nearest stretch of speed
testing highway - a narrow B road that had an extremely long straight
and no hedgerows for cagers or plod to hide behind. There's so
much power that there's no real need to work the gearbox, just
use the throttle and wave after wave of power flows out.
Brilliant, it shot through the ton, just kept going up to 130mph
before it slowed a little. I hung on until a ton-fifty, then backed
off rapidly. At that point the smooth road turned very bumpy,
just before a hairpin bend! The sides of the road lined by a minor
river and a ditch! This is a test of both a machine's handling
and the rider's balls.
As soon as the Suzuki hit the rough stuff, at about 125mph, the
chassis gave up, turned liquid - as did my bowels! I was thrown
around in the seat like on some mad horse ride whilst the bike
turned into a high speed kangaroo. The only reaction was to grab
all the brakes, triple discs that howled away but seemed to take
ages to lose speed.
50mph on the clock, the bike all over the shop, I then had to
hurl it right over to get around the hairpin! On a bike I had
only the vaguest idea of how it would react to highway madness.
Tyres were OE junk that twitched in protest as I ear'oled the
monster. The undercarriage sparked away but around the bend it
went.
Still shaking (the both of us), I hit the throttle in anger in
third as the bend straightened out. Screamed with the sheer thrill
of it all, the front end rearing up and the back tyre twitching
like it was disintegrating. The bike growled down the next straight,
the chassis finally sorting itself out. This was repeated many
times, the Katana behaving like all the chassis bearings were
falling out but give it some manly input and it would sort itself
out. Most of the time.
Still, as soon as I had some money I fitted some EBC pads, Michelin
tyres and a pair of heavy-duty shocks from the breakers. The bike
was still as edgy as hell but would take some of the faster bends
without trying to run off the road. Its stability was in direct
relationship to the smoothness of the road...
On which, it should be noted that this was not a comfortable long
distance tourer, though the huge tank and 50mpg suggested possibilities
of long distance Continental riding. The seat was crap, the tank
splayed me out as if on the rack and the stretch to the bars did
in my arms and shoulders. The only solution, officer, was to ride
very fast, blitz my mind with images of the tarmac and scenery
screaming past. The ton-fifty blues soon totally addictive.
The Hurray Henry had forgotten to fill in the transfer slip on
the registration doc so he probably ended up with a large pile
of summonses. I can recall blasting past one cop car on the motorway
just as he was pulling a cage over. Throttle to the stop, 160mph
on the clock, I was a master of the universe!
The madness was muted by the winter. All that power on relatively
thin tyres had the Katana skating and sliding in a highly dangerous
manner. Had to keep the revs below five grand and the bike relatively
upright, otherwise I'd be doing the tarmac dance. All that mass
waiting to let loose in a retributive manner.
Winter also did for the calipers and exhaust, both rotting away
at an amazing rate. The engine was immune to all levels of abuse
and neglect, would even start first press of the button when the
bike was covered in ice and snow!
After replacing the caliper's seals, doing a full rebuild and
adding Goodridge hose, a few hundred miles later the drive chain
was shagged (with 5600 miles on the clock). Even the sprockets
looked dodgy. An expensive O-ring chain and sprocket conversion
increased chain life by a factor of three! The silencers were
ready to fall off come the spring, but a couple of universal cans
were knocked on without doing in the carburation. The engine was
so large in capacity that despite the power it wasn't particularly
finicky.
With these mod's another riding season was enjoyed. I never came
close to becoming bored with the power output and the chassis
machinations always kept me awake. A unique combination of massive
power and nervous if ultimately safe chassis. I let a few mates
have a go - used to modern replicas they came back all shook up
and white-faced, congratulating me on my riding ability - I used
to beat them in the corners by blasting through on the power and
ignoring the feeling of chassis disintegration. Especially amusing
at night, the spark show from the undercarriage and tarmac interface
mind bending for those behind.
The second winter, I hustled around on a GN250 and left the Katana
glowing beautifully in the garage. Another year on the road, had
a few more hassles. The chassis bearings gave up at 16000 miles
and the forks went all soggy. Nothing a bit of money and effort
couldn't sort, though the handling was totally suicidal in both
instances. As it was when I ran the bike on nearly bald tyres.
At the end of the year I treated the bike to a newish 4-1 and
re-upholstered seat, the latter the best thing I ever did for
the bike. Not that it was up to huge mileages, the strange riding
position still intruding.
The bike was used quite a bit through the next winter, the GN
had blown its top end - it was too slow after the Kat, thrashed
everywhere! My speeds were up but the top end of the rev range
completely ignored unless it was one of those rare, sunny, dry
winter days. The Kat's alloy went off rapidly but the paint was
okay. Consumables were too horrendous to work out but fuel was
still good at 50mpg.
The next spring, a long distance Continental tour was on the cards.
It was hell on earth until I got down to Spain, all the way through
France there were these fantastical hailstorms! When my visor
cracked and flew off I was deep in the manure. Doing more than
300 miles in a day left me barely able to see, that riding position
really was torture. Nothing that could be done about it!
The engine lived a charmed life until 54000 miles when the exhaust
smoked heavily and the valves made an alarming noise. I was just
getting ready to return to Blighty - from Rome! The bike was obviously
giving me a hint! There are still plenty of back street mechanics
in the Italian capital but most of them don't want to work on
Jap iron. Neither do they speak much English. I found some old
chap who would take the head off (not something I fancied doing
in the gutter) and see what was what.
A week later I had a bill for about 150 quid, three replacement
(used) valves and an engine tune-up. Sounded really quiet and
revved with renewed vigour. I blitzed through Italy, the speedo
above the ton for most of the time. The Italian drivers tried,
in their macho mad way, to knock me off but the Kat's actually
quite easy to swerve around things at speed.
160mph on the clock was the most I ever saw, fast enough to leave
some pig in a big Fiat way behind. I had to hit the first turn-off,
to make sure they didn't radio ahead. As long as you don't actually
stop, riding on Brit plates abroad is a ball. If they actually
pull you, it's prison or a massive fine, or both. Bail bonds and
green cards weren't something I ever bothered with!
Once off the autostradas the roads degenerate alarmingly. Made
to upset the Kat in the maximum way possible! A bloody big pot-hole
on one bend's exit had the Suzuki going sideways. I was wise enough
to wear full leathers, got away with a bit of a bruising. The
1100 ran to crash-bars that were broken up by the tarmac but saved
the bike from terminal damage.
Dazed and confused, I had no idea where I had come from or which
way to ride down the road. The Kat coughed and spluttered before
catching, shook all over the place until the body shakes died
down. Eventually, made it back on to the main route out of the
country.
About fifty miles down the road, the motor coughed, stuttered
and died! Fuel starvation? Nope there was plenty there. I managed
to get to the side of the road, soon found that I was suffering
from total electrical failure. A spanner over the battery's contacts
revealed that it was dead. A very slight incline meant I could
push the bike off and leap aboard. Did about 10mph all the way
to the next exit. Lucky, as recovery charges are mega-expensive.
That got me on a minor road, where I hitchhiked to the nearest
town, battery in hand. This proved optimistic as the best the
auto shop could do was sell me a big car battery and set of bungee
cords to attach it to the pillion seat. Had to walk most of the
way back to the bike, relieved to find it still there and in one
piece (thievery a second occupation for many Wops).
The bike fired up okay, ran strongly, but as I swung into the
first set of curves there was a slamming noise as the battery
bounced off the seat and hit the back of the bike. It still hung
on by the connecting wires! Some more work on the bungee cords,
I was set for the border!
France was a welcome sight, even if I still had a long way to
go to reach home. It soon became apparent that the alternator
wasn't charging, a fully charged car battery would do about 200
miles - as long as I didn't use the horn or lights. A battery
charger was purchased, we cantered through France doing less than
200 miles every day, the battery charged overnight.
When Blighty was reached I bought a rectifier/regulator out of
a GSX750 but that didn't help at all! The crash must've hit the
alternator casing hard enough to displace something. The coils
were charred beyond help. An exchange alternator and another rectifier/regulator
plus new battery and some rewiring finally had the bike working
properly. An expensive accident but less so than pulling over
for the Italian cops.
Or maybe the bike was just showing its age. Put me off doing any
more long distance riding, wasn't quite sure what was going to
happen next. Typically, the Kat ran fine for the next eleven thousand
miles, just the usual consumables.
At this point I had to find better wheels and discs (cracking
up!), do all the chassis bearings and fit a used 4-1 (before the
old exhaust fell to bits). A couple of weeks later the crankshaft
started to knock! I'd been doing the oil changes every 2000 miles
but the filter very rarely! That's my excuse anyway!
As the chassis was in reasonable nick I looked around for a replacement
motor. The only one I could find was a GS550 for 300 notes. Half
the capacity and only 54 horses (somewhat reduced by wear), it
didn't fit straight in but after making some engine plates and
a spacer for the final drive sprocket, I had a running machine.
The stock GS550 needs to lose about a 100lbs not gain them. Initial
impressions of the performance was ghastly, just didn't want to
motor. Partly down to the gearing being much too tall. Once that
was sorted there was a bit more acceleration and a 110mph top
speed. Changes in weight distribution made it easier to throw
around and more stable - or maybe it was just the lack of power
not twisting the frame or swinging arm any more.
I soon grew to like this strange concoction but it didn't stop
me from stripping down the Katana's engine. Not a pretty sight
but after scavenging various breakers I was able to put together
a motor with a reasonable degree of sureness as to its mechanical
integrity.
The bugger didn't want to start until some mates gave me a half
mile push! She burped into life with a roar and took off like
a scalded cat. The throttle cable had snagged, it wouldn't run
below six grand, which meant that it was always in the maximum
power band! Nearly killed myself several times in the mile before
I realised what was going down!
That sorted, the Kat ran better than ever for the next few months.
Unfortunately, various mates had upgraded to high spec replicas
and to keep up I had to ride the Kat like a total maniac! As in
off the edge of its tyres. The only surprising thing was that
it took months rather than days to actually fall off.
The tubular steel frame seems quite tough - I never managed to
bend it. But the forks were savagely bent after a roll down the
road, from overcooking it in a tight corner. I had concussion
and a broken wrist. I took this as a strong hint to find something
a little bit more modern. The breaker supplied yet another front
end and the NHS did the honours for the bodily pains!
I started out with a low mileage classic, ended up replacing most
of it over the next seven years, had loads of fun and did a massive
amount of mileage, and very reluctantly traded in for a newish
CBR900 - a total culture shock but I still miss the Katana. Oh,
I also made a nice profit on the sale, it had finally attained
classic status!
John Phillips